Case erectors are a valuable part of many packaging lines. These machines form, fold, and seal cases in one movement, helping to streamline the end-of-line packaging process and keep operations running efficiently.
However, just like with any other machine, case erectors will inevitably begin to wear down, encounter errors, or get damaged with repeated use. By troubleshooting common problems, performing the right maintenance, and keeping up with machine care, you can continue to enjoy the benefits of a case erector for the long run.
Case Erector Troubleshooting: What Are Common Causes of Case Erector Problems?
There are many common case erector issues to be on the lookout for:
- Lack of routine maintenance
- Poorly constructed case materials
- Weather conditions
- Regular wear and tear
- Case fit to the machine
- Incorrect setup/adjustment
- Sealing system issues
While there are a wide range of ways to approach case erector problems, one of the most overlooked causes of case erector jams involves the case itself. The corrugated material must be clean, dry, and of the appropriate type and size for the case erector machine. If the case erector gets jammed, start the troubleshooting process by examining the quality of the cardboard.
Another component to consider is the weather. Weather conditions can impact the quality and behavior of the case material. For example, in dry weather, corrugated cases can get hard and stiff, making them more difficult for the machine to open as well as more likely to tear during this process. In wet, damp, or humid conditions, the material can become soft and is more likely to tear.
Any of these factors can affect the case erecting process.
Unless the cause of the issue is obvious, begin case erector troubleshooting by checking the corrugated material used as the case. If there are no quality issues to correct, move on to examining the machine itself.
The Importance of Case Erector Maintenance
A significant portion of case erector operating issues are caused by improper maintenance, which means that routine maintenance, upkeep, and care are critically important for any packaging operation that uses case erectors.
Keeps the Case Erector Running at Peak Efficiency
Regular maintenance helps ensure the case erector continues to run as efficiently as possible. By addressing issues and malfunctions quickly, you will minimize downtime and keep benefiting from the increased productivity of having case erectors as part of your packaging line.
Helps Identify & Address Potential Problems Before They Snowball
With routine maintenance, you are more likely to identify potential issues—and fix them—before they snowball into more serious and costly problems, helping to prevent breakdowns and reduce the risk of expensive repairs.
Extends the Service Life of the Case Erector
Preventative maintenance ensures the case erector stays in good condition. By replacing damaged parts, tackling minor issues quickly, and keeping the machine clean as part of regular maintenance, you help extend the service life of the case erector.
5 Maintenance Tips for Case Erectors
Regular maintenance and upkeep are essential for ensuring case erectors continue to operate at full capacity, packaging lines run smoothly, and operations avoid costly downtime as much as possible. Follow these case erector maintenance tips to keep new or used case erectors in good shape.
1. Create & Follow a Preventative Maintenance Schedule
Having a regular maintenance schedule—and ensuring your employees follow it—is a crucial part of case erector maintenance. Keep track of when employees should be cleaning, lubricating, inspecting, and checking the machine so you can make sure everyone is on track.
2. Provide Extensive Training to Employees & Operators
Train employees and new case erector operators who use the equipment so that everyone knows how to use, clean, and maintain the machine. Providing extensive and comprehensive training to employees gives them the skills they need to reduce wear and tear and maintain the performance of the case erector.
3. Clean & Lubricate the Case Erector Regularly
Case erectors need to be clean and dust-free for optimal performance. Make sure to incorporate regular cleaning into the maintenance schedule, including clearing away debris, dust, dirt, and leftover packaging materials that can accumulate on the case erector—any of which could cause a malfunction or contaminate your packaging line.
Lubricating the moving parts of the case erector is also important. Regularly inspect and lubricate all these parts to reduce the risk of costly repairs, minimize friction, and reduce wear and tear.
4. Inspect Components for Wear & Tear
Over time, the parts and components of a case erector will naturally start to show signs of wear and tear, especially when they are continuously used. Inspecting the parts and replacing or repairing them as needed ensures damaged components do not impact the case erector machine’s overall performance.
5. Keep an Inventory of Spare Parts on Hand
When a case erector part needs to be replaced, having a stock of spare parts on hand makes solving the issue easy. Keep a well-organized inventory of spare parts on hand so everything you need is readily available—no need for the downtime and delays that would occur if you had to track down the right spare part for your case erector machine.
Buy New or Used Case Erectors at HP Packaging
At High Performance Packaging, we buy and sell used processing and packaging equipment for many different industries. Our high-quality machines have been repaired, refurbished, or reconditioned by the experts on our team, giving old equipment new life and making it ready to contribute to your production line.
As a leader in the processing and packaging machinery industry, we are proud to offer used packaging equipment from a wide variety of manufacturers, types, and styles that meets your sanitation and quality standards. Whether you want to replace a machine on your production floor or expand your current product packaging capabilities, HP Packaging can help you find the best packaging equipment for your business.
View our used packaging products or contact us today to learn more about your packaging equipment options.
