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How to Properly Seal Products with Packaging Machines

How to Effectively Seal Products with Automated Packaging Machinery

Packages with insufficient seals can compromise your product and subsequently hurt your company. Inadequate sealing can result in higher costs for machine reworking, recalibration, scrap, and spill cleanup. For perishables such as food items, a bag without a proper seal can result in shorter shelf life, poor product quality, risk of contamination, and messes for consumers.

Forming Adequate Seals with Heat Sealing

Most versatile packaging machines create seals using heat seal jaws or bars. When heated, these parts close over the portion of the package where the seal will be, causing the sealant layers to melt and fuse together. However, certain factors can result in faulty seals.

Here are some of the preventable issues.

Poor Sealing Jaw Construction and Uniformity

One issue that could happen has to do with poor uniformity. The strength of a packaging seal must be uniform to properly protect the packaged product. Sealing jaws can only create the perfect seal if they operate with consistent force and temperature across the entire sealing area. To make sure your seals are uniform, choose a packaging machine with sealing jaws that have been forged from a single piece of metal. This can help avoid temperature and pressure fluctuations, resulting in a strong seal.

The problem with sealing jaws made with more than one piece of metal is that they can create inconsistent seals because of fluctuating pressure and temperatures.

Misaligned Sealing Jaws

If package seals are weak on one side but strong on the other, this likely indicates that your jaws are poorly aligned. Oftentimes packaging machine technicians and operators will move the jaws into alignment using a small piece of metal. However, this isn’t the safest method.

You’re better off following a preventative maintenance plan that checks for misalignment at various points throughout the machine’s lifespan, such as:

  • Prior to startup
  • Following a material jam
  • Following changeovers
  • Following recent maintenance or upgrades

Dust & Debris in the Seal Area

When product is present in the bag seam throughout the heat sealing process, the areas where the product is present won’t adhere properly. This can have a negative impact on seal integrity, resulting in risk of leaking and contamination. To prevent dust from gathering on the seal area, you should clean it periodically.

Perform Preventative Maintenance

Packaging machine technicians or operators should clean and inspect sealing jaws on a daily basis as part of a complete preventative maintenance plan. This can help ensure that dust and other particulate won’t build up on the sealing bars. This can also help make sure that any small issues with sealing jaw alignment or function are identified and addressed before they can become a major problem.

Impulse Sealing

Rather than heat sealing, another sealing method to consider is impulse sealing. Unlike heat seal jaws that require consistent electricity and heat, impulse sealing bands only need electrical energy, creating heat solely during the heating phase of the sealing cycle. These bands heat up and cool down within a few hundred milliseconds to a few seconds at most. This gives the package seal time to cool prior to being released from the sealing mechanism.

By avoiding the aforementioned issues and implementing preventative maintenance measures and cleaning, you can keep your packaging machines working the way they should.

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Why You Should Buy Used Pallet Wrapping Machines

If you need pallet wrapping equipment for your production line, consider purchasing used pallet wrappers instead of newer models. There are certain additional benefits that can come with buying used pallet wrapping machines that buying directly from the manufacturer won’t enable you to experience, apart from simply lower costs. Like other machinery in your facility, you should make sure that you get the best equipment at the right value.

Applications for Pallet Wrapping Machines

Many different applications require pallets for products toward the end of the packaging process. Bulk products in large boxes typically utilize pallets to make transportation easier, but pallets should have sufficient wrapping that effectively seals the contents. If packaging falls off of a pallet while moving or storing bulk packages, contained products may be vulnerable to damage without wrapping that provides extra support for packaging contents.

Pallet wrapping tools that form complete seals over product packaging pallets can help ensure that the products are secure in the event of frequent movement and potential warehouse accidents. They are used in a variety of industries, with used machines available from top manufacturers such as Orion, ARPAC, and Wulftec.

Save Money with Used Pallet Wrappers

If you see a new pallet wrapping machine for sale, you should consider how much it costs compared to a used model. Used pallet wrappers can give your production lines the desired quality if you purchase models from top manufacturers at the right reseller. You can experience the same level of reliability at lower costs, and purchasing machinery from the right reseller should help you avoid additional expenses on maintenance and replacements.

The best resellers typically examine all equipment in their inventory and test it to make sure that it’s in working condition prior to reselling. In some cases, they may be able to fully refurbish machinery to near-perfect condition. With expert technicians looking over used pallet wrapping machines, you’re more likely to find the right model to give your production line the quality it needs to provide consistent results for years.

Additional Services for Packaging Systems

While a used pallet wrapper in working condition can help keep your production line functioning ideally, you should make sure the rest of your packaging system is working the way it should. This includes both equipment and staff that can remain productive throughout the packaging process. A reputable reseller such as High Performance Packaging will offer a number of services to accompany equipment installation.

Some of those services may include preventative maintenance, OEE programs, operator training, troubleshooting, and line start-ups. These services aren’t often offered from companies selling new equipment. With these services, you can maximize the longevity of your production lines and make sure they meet your demands.

Find the Best Selection of Pallet Wrapping Machines for Sale at High Performance Packaging

For some of the best used pallet wrapping machines available, visit High Performance Packaging. We have equipment from the top manufacturers in the industry, including ARPAC, Orion, and Wulftec, which construct machinery using long-lasting materials that make them viable for reuse in many types of packaging systems. Each machine is ready for shipping and installation. We also carry other machinery for pallets, including conveyors and Gantry palletizers to form complete pallets.

Our inventory also includes a wide variety of other packaging machinery, including a selection of conveyors, VFFS and HFFS packaging machines, metal detectors, checkweighers, bucket elevators, vibratory feeders, case sealers, code date printers, and many other units that can vastly improve your production line’s productivity. We can also provide replacement parts for equipment if you don’t need to replace entire units.

If you would like additional services, you can speak with the experts at High Performance Packaging to discuss operator training, preventative maintenance programs, and other services that we offer to improve your staff and machinery’s performance and maintain efficiency. A combination of our top-quality equipment and services can give your new or existing production line what it needs to thrive.

To find the right pallet wrapping tool for your facility, contact High Performance Packaging and speak with a knowledgeable expert today about your project. We can also provide additional technical details about any of our equipment.

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Why Purchase Used Stand-Up Pouch Machines?

Stand-Up Pouch Machines

Many products use stand-up pouches for packaging, including food and nonfood items. However, many companies that want to set up a new packaging system search for new machinery, believing it to be a more worthwhile purchase than used equipment. What many businesses may not know is that they can save money and receive additional services by purchasing used stand-up pouch machines from a reliable reseller without any reduction in quality.

We carry used equipment from some of the top stand-up pouch machine manufacturers, giving your production line the means to meet your expectations consistently. With a system of used machinery in your facility from a company like High Performance Packaging, you’ll benefit from a production line that gives you the results you want for many years.

What Types of Products Utilize Stand-Up Pouch Machines?

Stand-up pouches provide efficient and customer-friendly packaging for many different products, including foods and many other types of items such as:

  • Cereal
  • Nuts
  • Popcorn
  • Candy
  • Grains
  • Dried fruit
  • Fertilizer
  • Pet food
  • Chips and crackers
  • Ready meals

These products use stand-up pouches because of their reliability and ability to save storage space on shelves and racks in stores. There are several kinds of machines that are used for filling products in stand-up pouch bags.

Vertical Form, Fill, and Seal Machinery for Stand-Up Pouches

Vertical form, fill, and seal (VFFS) machines are typically used to fill and seal stand-up pouches, and used equipment is available to install in facilities for pouches of various heights and widths, fulfilling simple or complex orders that require consistent levels of efficiency. VFFS machines can handle custom packaging with unique brands and images. Depending on the needs of the application, VFFS machines are available in various forms including piston fillers, liquid pump fillers, auger fillers, net weight fillers, volumetric cup fillers, and tablet counters.

Checkweighers for Stand-Up Pouches

Another common piece of equipment used in stand-up pouch applications is a checkweigher. The checkweigher makes sure that packages are filled at the accurate levels prior to the final steps of the packaging process.

Packaging Conveyor Systems

Along with VFFS machinery and checkweighers, conveyors are important to include in a packaging system. Many resellers such as High Performance Packaging carry conveyor models with fully programmable settings that make it easy to customize them according to application. Conveyors are available for both bulk product systems and smaller applications, carrying products from one station at custom speed settings.

Purchasing used equipment, including VFFS, checkweighing, and conveying equipment can help businesses remain productive while saving them a lot of money on production line installation.

Added Benefits of Buying Used Machinery

Lowered costs might be the most apparent benefit of purchasing used stand-up pouch machines, but with the right company there won’t be any decrease in quality when installing them in your production line. Reliable resellers have technicians who are trained to identify any potential mechanical issues in new equipment and address them. Once technicians determine that the equipment is in working condition, it’s ready for implementation in production lines. Leading stand-up pouch machine manufacturers use materials in their equipment that makes them ideal for reuse.

Services for Used Packaging Machinery

Another huge benefit you may otherwise miss out on with new packaging machinery is the numerous services that certain companies like High Performance Packaging offer. Packaging services can include pouch machine operator training to make sure your staff are equipped with the knowledge and experience to handle newly implemented machinery, preventative maintenance scheduling, troubleshooting, performance improvement, and OEE programs.

One or more of these services can significantly increase the longevity of your production line, helping you get as much use out of your equipment as possible and maximizing productivity.

Top-Quality Stand-Up Pouch Machine Manufacturers

If you buy used stand-up pouch packaging machinery from a reseller, you should make sure they carry top manufacturers for quality assurance. High Performance Packaging has a selection of leading brands including:

  • Hayssen
  • Ishida
  • Ilapak
  • Masipack
  • Matrix
  • Rovema
  • TNA
  • Triangle
  • Weighpack
  • Woodman
  • Deamco
  • FMC Food Tech
  • Eriez
  • American Food Equipment Company
  • PPM Technologies
  • FPEC Equipment

With used models of these and other top brands implemented in your production line, you’ll benefit from a reliable system that provides consistent quality packaging.

Consult a Packaging Expert Today

If you would like to get started on installing a complete system of used packaging machinery today, contact High Performance Packaging to speak with an expert. We can assist with the selection of stand-up packaging machines along with installation. You can also choose from our list of services to further enhance your production line to give you the results you want.

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Technavio Predicts US Frozen Food Packaging Companies Will Make Approximately $9 Billion by 2019

frozen food packaging designs in grocery store

Source: businesswire.com

A recent study conducted by Technavio, a leading global technology and advisory company, predicts that the frozen food packaging market in the U.S. will likely make approximately $9 billion by the year 2019. The expected CAGR is almost 4 percent. The study took a close look at the market based on revenue and emerging market trends that will have an impact on the industry.

The study divided the different markets for frozen food packaging companies into five categories according to application:

  • Frozen specialties
  • Baked goods
  • Fruits and vegetables
  • Meat, poultry, and seafood
  • Others

Three of these categories are expected to perform better than the other two. Here is a look at these particular applications in Technavio’s study.

Frozen Food Packaging Companies in Meat, Poultry, and Seafood

The high demand for plastic films in frozen food packaging design was largely responsible for the increased market share of meat, poultry, and seafood packaging in 2014. The market share that year for this application was more than 33 percent.

Technavio’s lead analyst, Sharan Raj, stated that this market is expected to continue to grow as case-ready frozen food packaging design becomes more popular. People want meat products that are presented in ready-to-eat packages, which incorporates materials like vacuum pouches and plastic films that companies are utilizing.

Frozen Specialties Market

Frozen specialties make up the second largest segment of the market share in 2014, accounting for over 29 percent that year at $2.13 billion. The increased production of bakery and confectionery products was responsible for this growth, with a higher demand for a single-serve frozen food packaging design.

Technavio predicts frozen specialties to grow even more as demand increases for products with a longer shelf life and future technological advancements.

Frozen Fruits and Vegetables Packaging

Fruits and vegetables made up the third largest segment in 2014, earning $980 million in revenue. This increase was attributed to a higher demand for healthy foods including vegetable and fruit products. The increased consumer demand has encouraged frozen food packaging companies to develop improved designs that are re-closable, easy to open, portable, and usable with one hand.

Continuing Competition Between Frozen Food Packaging Companies

As the frozen food market in the U.S. grows, so does the competition between vendors. Business models and standards evolve with the industry, giving companies new competitive opportunities. The food and beverage and retail industries are main customer segments that typically depend on customer preferences and standards.

Currently, the top four vendors in the U.S. frozen food packaging market are Graphic Packaging, Printpack, Sealed Air, and WestRock. These companies are among the many that will compete with each other as packaging designs and methods progress into 2019.

For companies that wish to save money while keeping up with the frozen food packaging market, High Performance Packaging offers top-of-the-line used frozen food packaging machinery from trusted brands such as Yamato, Hayssen, and Matrix. We also offer other technical packaging line services to help your production line reach its full potential in operational capabilities, whether for fruits and vegetables, specialty products, or other frozen food products.

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Best Steps to Take for a Successful Factory Acceptance Test

Before final installation of packaging equipment takes place in a facility, a Factory Acceptance Test (FAT) can help avoid frustrations that may arise from inefficient and improper packaging processes. The FAT gives packaging facility managers the chance to make sure their newly purchased packaging machinery is compatible with their products, and can indicate the need for different equipment or modifications.

There are several steps taken for a successful FAT.

1. Develop a Complete Test Plan

The purpose of the FAT is to weed out any potential failures and mechanical issues that may present a severe problem after installation. Customers purchasing new packaging machinery should provide packaging and product specifications when requesting quotes for equipment, which helps packaging machine suppliers determine which equipment is right for their application. Responsibilities, deliverables, and accountabilities should be transparent. Customers should also specify how many packages they plan to produce and at what speed.

2. Use the Same Packaging Materials in the FAT as the Actual Line

During the FAT, equipment should undergo testing using the same packaging materials that will pass through the final production line. Otherwise you may experience a compromise in validity. However, you can also use other noncompliant materials in addition to the final materials to test the machinery’s flexibility of operation. This will also help you understand which operational settings are right for your equipment.

3. Request Input from Operators

Production line operators who have handled equipment for years are qualified to help make decisions about equipment quality. Operators familiar with a certain brand or model of equipment can likely identify issues with equipment prior to installation in the facility, which is why it’s important to include them early in the equipment selection process. If operators are uncomfortable with a certain type of equipment or don’t believe it will perform adequately, it may signify that different equipment is required. When operators are merely unfamiliar with a certain machine, they may benefit from additional operator training to help familiarize them with it.

4. Create a Failure Checklist

If any issues are found throughout testing, customers can take inventory of them to accurately assess equipment performance. Running and dry running equipment can help you identify electronic failures, leakage, worn parts, and other mechanical problems that require fixes before installation. This also allows you to avoid costly repairs that may be necessary after implementation in your facility.

Benefits of Getting Equipment at High Performance Packaging

These steps are some of the keys to a successful Factory Acceptance Test. While High Performance Packaging tests each piece of used packaging equipment to ensure there aren’t any potential weaknesses in performance, we can help you figure out which machines and specifications will work best for your application based on test runs and provided product specs. We work to make implementation of our packaging equipment easy for each of our customers, with a wide range of used packaging machinery available for food and nonfood production lines.

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Integrating Used Meat, Poultry and Seafood Packaging Machinery

Similar to many other types of perishable food products, meat, poultry, and seafood products require airtight packaging that effectively prevents spoilage. To help achieve this, High Performance Packaging carries top brands of used meat, poultry and seafood packaging equipment. There are various types of used packaging machines available depending on the specific stage in the packaging process.

Product Weighing Machines

To properly weigh and label meat, seafood or poultry products with the correct information, reliable weighers are required. Ishida, Woodman, Yamato and other trusted brands of used weighing machinery are available at High Performance Packaging to improve efficiency and accuracy in low- to high-speed packaging lines.

Vacuum Sealing Equipment

To prevent contamination and bacteria buildup, airtight and watertight package sealing is required for sensitive meat products. MTC and Ultravac vacuum sealers in our list of products can effectively remove air from meat packaging, maximizing the product’s shelf life. Our vacuum sealing machines can keep contaminants, oxygen and moisture out of many different shapes and sizes of meat packaging, whether it’s for poultry, seafood, or red meat.

Some meat products may require shrink wrapping, which is why we also carry shrink wrapping and bundling equipment from ARPAC and other top-level manufacturers.

VFFS and HFFS Packaging Machinery

Depending on the type of packaging, different types of used VFFS and HFFS packaging machinery are available. Hayssen and Matrix are simply a couple of the trusted brands that appear in our inventory, and can provide sufficient packaging for a wide range of meat products.

Why Buy Used Poultry, Meat and Seafood Packaging Equipment?

The most apparent reason for buying used packaging machinery is the lowered costs when constructing or improving a production line. What many companies may not realize is that there are many other potential benefits that come with purchasing used equipment, including various services that maximize the longevity of your packaging operation. Buying new models straight from the manufacturer may seem ideal, but taking the time to locate used models in good condition can provide many benefits that you may otherwise miss.

When you purchase used machinery from a company like High Performance Packaging, you’ll be able to trust that each piece of equipment has undergone inspected to make sure it’s in working condition. Our experts examine and test our products to identify and address any technical issues before reselling. Once you select a used model of any of the machines in our inventory, we offer a host of services to help further improve your facility’s overall performance. Services include performance improvement, preventative maintenance programs, operator training, OEE programs, and troubleshooting. When constructing a new production line, we can also provide line start-up assistance to get it started.

For a free quote or technical details about any of our packaging machinery, including poultry, meat and seafood packaging equipment, contact High Performance Packaging today. We can help you select the most suitable models for your production line, with a large selection of machines intended for packaging food and nonfood products.

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Purchasing Used Pet Food Packaging Machinery

Dry and wet pet food requires top-quality packaging machinery to make sure that the product doesn’t spoil prior to selling. High Performance Packaging carries reliable used packaging machinery for many different products, including pet food. To help avoid costly and frustrating breakdowns, we only carry brands known for manufacturing pet food packaging machines with long-lasting materials and state-of-the-art design.

With one or more of our pet food packaging machines installed in your facility, you’ll benefit from improved productivity for years to come.

Weighing Equipment

One of the most important steps in pet food packaging is weighing the product to ensure consistency of product filling. Some of the reliable brands we carry include Yamato, Ishida, and Woodman. These brands are reputable because of their products’ top-level construction, and their used units can provide for many years of additional use. We offer weighing machines for production lines of varying speeds to improve efficiency and accuracy when weighing products.

VFFS Bagging Machinery

Proper bagging is another vital element in pet food packaging. Pet food products need bagging that can avoid damage and keep products unexposed to contaminants. Some of the brands we carry to provide reliable bagging include Hayssen, Matrix, Ishida, and Woodman. Like our other equipment, different types of VFFS packaging machines are available according to application requirements, including speed and packaging type.

Sealing and Palletizing Machines

Once pet food goes through the weighing and bagging process, sealing is required to further prevent product spoilage. Brands such as 3M Matic are trusted for their sealing capabilities, which is why we carry their used models. For bulk packaging, we also offer several top brands of palletizing equipment to install in your facility, including Orion, ARPAC, and Wulftec.

Benefits of Purchasing Used Pet Food Packaging Machines

Newer models of pet food packaging equipment may seem more appealing, but you can save money and benefit from other services when purchasing used models from a reseller. Buying used equipment from a company like High Performance Packaging can help ensure that your production line gets the attention it needs to give you consistent results.

In addition to reliable used equipment that our experts have determined is in working condition, we offer supplemental services that can improve the performance and efficiency of your entire production line. We offer operator training, performance improvement, OEE programs, preventative maintenance, and line start-up services to make sure you get the most out of your purchases.

If you want a quote for any of our pet food packaging machines or additional technical details, contact us at any time. If you have another application that requires packaging machines, we offer a wide range of used equipment for many types of products. Our inventory includes HFFS and VFFS equipment, inspection equipment, and other types of equipment that can package food or nonfood products. When looking for suitable machinery, our knowledgeable team of packaging experts can help you choose the right equipment for your facility, and assist with installation and operation.

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Why Purchase Used Cheese Packaging Equipment?

Similar to other types of perishable food products, cheese needs effective airtight packaging to keep it fresh until the consumer opens it. The key to high-quality packaging is effective packaging equipment, and while many people may believe that new machinery is ideal for integration in production lines, used cheese packaging equipment can provide the same level of efficiency and quality.

Spend Less on Used Machinery

The main argument for purchasing used cheese packaging machines instead of new equipment is simple: It costs less for equal quality. Many top brands of machinery are available at lower prices when you purchase used units, including Hayssen, Ishida, Ilapak, Woodman, Matrix, Yamato, and more. Oftentimes despite their previous use, these machines are as efficient as new models, undergoing inspection for quality assurance prior to resale.

Combinations of used packaging machines can dramatically save on the cost of your entire production line, allowing you to redirect expenses to other areas of your business. There are several other benefits that can come with used cheese packaging equipment, too.

Technical Services for Increased Productivity

In many cases, companies selling used packaging machines will offer a number of technical services that can help maximize the longevity and effectiveness of each piece of equipment in your production line. Some services that a good company will offer could include operator training, production line start-ups, performance improvement, and preventative maintenance, among others. Specifically, operator training can help keep your facility’s staff educated and productive, while other services such as preventative maintenance can help you identify any efficiency-reducing issues in the machinery itself that require addressing.

These services can help ensure that your production line is more efficient in the long run, making more profitable than it would if you simply purchased new equipment.

Get Used Cheese Packaging Equipment at High Performance Packaging

For efficient cheese packaging equipment and other food packaging machinery, consider High Performance Packaging for all of your needs. Our expansive selection of equipment includes a variety of flow wrappers, VFFS and HFFS machines, baggers, scales, and many other machines. Top brands of cheese packaging machines include Ishida, Triangle, and more. We can help you find the ideal piece of equipment to install in your facility.

Along with packaging machinery, we also offer several technical services to maximize the longevity and efficiency of your production line. Our team of experts will work with you to optimize your facility’s equipment and keep employees knowledgeable about how to operate it. With our help, you’ll be able to save money on fully functioning equipment and maximize the effectiveness of your production line.

For additional technical details regarding any of our machinery, along with a free quote, contact us online today. We can help you determine which equipment is best suited to your facility and get the results you want from your packaging operations.

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Where to Sell Used Markem-Imaje Printers

Markem-Imaje printers are among the most reliable in the packaging industry. Many packaging companies use these printers to apply high-quality labels to product packaging, and preowned models can work as efficiently as newer ones because of the materials used in their construction. If you would like to sell your used Markem-Imaje printer for any reason, companies like High Performance Packaging will accept and resell these printers to maximize their longevity. There are multiple reasons why packaging facility owners should sell used Markem-Imaje printers they no longer need.

Benefits of Selling Used Markem-Imaje Printers

Less money and resources are required in the industry when packaging machine companies recirculate equipment that’s still in working condition. Like with other used packaging equipment, selling used printers helps reduce the costs associated with manufacturing new equipment. At the same time, packaging line owners don’t need to spend as much on new equipment when they can purchase used Markem-Imaje printers and others, while experiencing the same results following installation. Packaging machine technicians can also fully refurbish used printers if required.

Another benefit of selling used printers is the profit that packaging line owners can make, which can help fund a new or restored packaging line. When selling used packaging machines, people can also choose from other used machinery to purchase from the same location, reducing overall expenses. Purchasing other used machinery can keep packaging lines as efficient as they would be using newer models. The top manufacturers in the industry fabricate machinery with the best available materials, which helps ensure that they can experience years of use.

Experts in Refurbishing Used Printing Equipment

Along with used Markem-Imaje printers, trained technicians can fully restore many types of packaging equipment to work as well as newer models. Whether heavily used or almost new, trained experts can thoroughly inspect and restore equipment, making sure that it’s in working condition prior to reselling. After undergoing proper restoration, most used packaging equipment can provide years of efficiency. A good packaging company also normally offers preventative maintenance services to make sure each component of your equipment is working the way it should. The company should also offer replacement parts if you require them.

Sell Other Used Packaging Equipment

Packaging lines may experience changes over time, particularly if products and their packaging methods change. In order to accommodate for new or altered products, facilities may require new types of packaging machines as others become obsolete. Replacing equipment may result in many expenses, but packaging line owners can effectively reduce them by selling machinery they no longer need.

If you have any machinery in your facility that isn’t needed, free up space in your facility and make money by selling it today. Selling multiple used packaging machines can also help fund relocation or renovation of packaging facilities. You can sell used Markem-Imaje printers along with any other packaging equipment to companies like High Performance Packaging, and purchase equipment from the same location to improve your current production line or contribute to a new one.

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How to Implement an OEE Program

Overall equipment effectiveness (OEE) programs help to guarantee that packaging equipment in facilities works the way it should, operating without any lack of efficiency that can cause downtime. OEE is a great way to carefully monitor facilities to determine how effective they are, and facilities can either rely on software to perform detailed analytics, or measure effectiveness manually.

The Basics of OEE

There are three basic aspects of OEE to consider when getting started on an OEE program. These areas include: availability, performance, and quality. OEE Availability is the specific ratio between scheduled run time and actual run time, without including lunches, breaks and other exceptions when a packaging line may be down. OEE Performance is the ratio between the number of units that a facility can potentially produce and the actual number that is produced, and the former is what packaging equipment is designed to achieve. OEE Quality is the ratio between the total units to be produced at the start of production and the actual number of good units produced.

While these aspects may at first appear to be simple, it can be difficult to implement these aspects in your business and use them to your advantage. You should first determine if your business needs OEE.

Determining if OEE is Right for You

There are several factors that you should consider before implementing an OEE program. You should consider a program if:

  • Your company has competitors
  • Your competitors have OEE programs in their operation
  • Your competitors are more profitable than you
  • Can redistribute money saved with reduced operating costs
  • If your company truly requires OEE to increase profits

If these are relevant factors, you should consider implementing an OEE program to improve packaging line operations.

Implementing an OEE Program with a Packaging Equipment Company

If you believe your business can benefit from an OEE program, you should consider consulting packaging professionals with experience who can effectively train your staff. An OEE program with a packaging equipment company will not only improve the efficiency of your current packaging equipment with a better understanding of measurements, but will also serve as a training program that improves the productivity of your packaging line operators and maintenance staff.

The implementation of an OEE program could take weeks to months, depending on the size of your packaging line operation. During implementation of the OEE program, experts will work with your staff in order to help increase line speeds, productivity, reductions in yield losses, and overall efficiency of operations.

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