Tag: Packaging Equipment Companies

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8 Ways to Prevent Dust Buildup in Packaging Systems

8 Ways to Eliminate Dust in Packaging Systems

Dust and other types of particulate can potentially cause a problem for packaging machines. Products such as protein powders, flour, dry snacks, or ground coffee can generate dust in packaging environments.

You’re most likely to encounter dust when powdered or dry product passes through certain transfer points throughout the packaging system. Any time the product is in motion or starts and stops suddenly, the process may generate dust.

Here are eight innovative features in modern packaging machines that can help prevent or eliminate dust buildup.

1. Enclosed Jaw Drives

If your packaging machines operate in a dusty environment or work with a dusty product, it’s necessary for the components of the sealing jaws to remain protected from particulates.

Packaging machines designed for wet or dusty environments will typically have a completely enclosed jaw drive to keep particulate from building up on the parts.

2. Dust-Proof Enclosures

Enclosures that contain electrical or pneumatic components need to have sufficient protection against dust buildup to function properly. When buying packaging machines for a dusty environment, you should make sure the equipment has an Ingress Protection (IP) Rating that’s intended for your application. An IP Rating is made of two numbers that indicate how dust- and water-tight an enclosure is.

For dust protection, you should get packaging machinery with an IP Rating of 50 or higher. If you need dust-tight enclosures choose machinery with an IP Rating of 60 or higher.

3. Dust Removal Machines

Dust buildup isn’t the only thing you should worry about. Dust can also get into package seams, which can cause inadequate uniformity during the heat seal process that can result in lost product. To avoid this, you can set up dust removal equipment at multiple points throughout a facility to recirculate dust and expel it from the environment.

4. Static Elimination Bars

When plastic packaging film is unwound and fed through the packaging machinery, it can generate static electricity, which in turn causes dust and other particulates to stick to the inside of the film. This can cause product to appear in the package seals, which can compromise the integrity of the package. A static elimination bar can help further avoid these complications.

5. Dust Hoods

Automatic pouch filling machines can benefit from a dust hood placed over the product dispensing station. This can help to collect and remove particulates as the product drops from the filter into the bag.

6. Vacuum Pull Belts

Friction pull belts are standard for vertical form fill and seal machines. They are responsible for pulling the packaging film through the system using friction. However, if the environment is dusty, particulates can get between the film and the friction pull belts, resulting in poor performance and wearing them down over time.

On the other hand, vacuum pull belts use vacuum suction instead of friction, which effectively eliminates the concern over dust buildup. They may be more expensive than friction pull belts, but they’re likely to last much longer and result in less of a risk for production lines.

7. Continuous Motion Packaging

Packaging equipment can function in either intermittent or continuous motion. Continuous motion is more ideal in dusty environments because of the downward airflow that keeps the product-generated dust inside the packaging.

8. Regular Preventative Maintenance

In addition to dust controlling measures, regular preventative maintenance is another great way to further eliminate dust from packaging systems. This includes cleaning and inspecting components for residue or dust.

All of these can help you combat dust in work environments, keeping products and equipment protected.

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Why Use Ilapak Machinery?

When you’re looking for packaging machinery for your production line, plenty of manufacturers make the machinery you need, so it can be difficult to make a decision when it seems like all of the machines are the same. It can help to know a little bit about some of the common brands in order to start narrowing down your decision, though. Let’s learn a bit more about Ilapak today.

About Ilapak

Ilapak was founded in 1970, with a dedication to customer satisfaction. Since then, the company has grown to 450 professionals, selling more than 650 machines every year—both individual machines and complete packaging lines. The company is headquartered in Switzerland, but has five production sites in Switzerland, Italy, China, Arkansas, and North Carolina. Each site is dedicated to creating industry-leading packaging machinery. The company focuses on meeting the needs of various industries, and with plenty of satisfied customers, 70% of the company’s sales are from existing customers. Their developments are in tune with current needs of packaging companies, so when you’re in need of packaging machinery, you can rely on Ilapak machines.

What Do They Specialize In?

Ilapak machines cover a range of packaging needs, such as feeders, weighers, and horizontal and vertical form fill seal machines. Packaging and filling machines from Ilapak are designed to package products with durable seals, hermetic seals for MAP applications, three- and four-side seals, sachets, block-bottom bags, and more. Ilapak supplies entire packaging lines as well as singular machines. Whether you need automatic feeders, horizontal form fill and seal machines, or other packaging equipment, Ilapak may have just what you’re looking for. That’s why at High Performance Packaging, we’re proud to offer used and refurbished Ilapak machines.

What Industries Are Their Packaging Machines Ideal For?

Ilapak machines are ideal for food industry packaging needs, including:

  • Bakery products
  • Biscuits and cookies
  • Cheese
  • Chocolate and candy
  • Coffee, sugar, and tea
  • Meat and poultry
  • Pasta
  • Pizza and tortillas
  • Produce

These machines are good for other industries as well, including wet wipes (baby care or household use); non-food packages including single- or multi-packs, shrink-wrapped items, and more; liquids and pastes (both food and non-food);  dry pet food; and cards—including 4-sided seals.

Ilapak machinery is known to be durable and high quality. If you have any questions about the brand or any of the machinery High Performance Packaging offers, contact us today.

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Brand Profile: Kliklok-Woodman Machinery

When considering different manufacturers of packaging machinery, it can be overwhelming to sort them all out and determine which are among the best. One name you may have heard in the business is Kliklok-Woodman. They’ve been in the industry for nearly 70 years, and focus on serving a variety of industries with their machinery, including food packaging industries as well as industries requiring top-notch packaging machines.  Learn more about Kliklok-Woodman and their machines.

About Kliklok-Woodman

Founded in the 1940s, Kliklok-Woodman began as a promise between a food producer, a machinist, and a vendor selling basic packaging materials. Together, they worked to create the solution to packaging problems – needing the technology that would allow businesses to be more efficient. [M1] Since then, they have built the reliable, high-quality machinery that High Performance Packaging is proud to offer today. Kliklok-Woodman’s focus has always been versatility, speed and innovation, with solutions made for new and emerging packaging needs. Since many consumer decisions are based on the packaging presented, it’s essential for companies to use a package that is appealing and durable, as well as packaging that improves shelf life when possible.

What Types of Machinery Do They Offer?

Kliklok-Woodman offers several different types of machinery. Perhaps most well known are their vertical form-fill-seal (VFFS) machines, which include bagmakers and filling systems to create great packages for the snack food, bakery, confectionery, and frozen food industries. Kliklok-Woodman also offers cartooning machines, including topload machines, endload machines, and wraparound machines. Carton formers are available for a range of different carton styles, perfect for many products and industries. The company also manufactures special-applications products, such as multi-bag balers, pie wedge lines, trolly loaders, DCLs, and more.  Whether the industry you need packaging for is a food industry or a non-food application, there are solutions available that can be tailored to your needs.

If you’re interested in learning more about Kliklok-Woodman machinery or would like to find out more about any of the brands we carry, the professionals at High Performance Packaging are ready and waiting to discuss our catalog of used and refurbished machinery with you. Our used Kliklok-Woodman equipment is held to a high standard of quality and is available to you in excellent condition.

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What to Look for in Vacuum Packers

If you’re looking for a vacuum packing machine to add to your lineup of equipment, it’s important to know what to look for in order to ensure you don’t end up with a machine that is low quality. Finding a machine that has both a high power vacuum pump and efficient heat sealing capabilities is essential. Since the main function of a vacuum packer is to seal the product inside an oxygen-free bag in order to increase shelf life, it’s important for the machine to be tailored to the specific product you are attempting to seal.  There are different types of vacuum packers, and if you are looking to purchase one, it’s important to know what will work best for your needs so that you can plan the investment well.

Nozzle Sealer Vs. Chamber Sealer

Both types of vacuum sealers should be able to seal a solid product with ease; however, each type has benefits for certain types of other products. For instance, nozzle sealers will provide a faster vacuum seal, and provide a great amount of control over the bag; however, chamber sealers work more slowly but are capable of removing enough oxygen to achieve an oxygen level of .02% within the package. Depending on what type of product you are sealing, one machine or the other may be a better choice for your particular application.

Things to Consider When Purchasing a Vacuum Packer

Some of the things you’ll need to take into consideration when you’re purchasing a vacuum packing machine include:

  • How many packages you need to seal per shift
  • How large the packages you need to seal are
  • What the packaging material is made of
  • The type of product you’re packaging
  • Whether you’ll need to increase production anytime soon

The type of machine that will be best for your specific use may vary from industry to industry or even from product to product.  If you’re unsure of what type of machine your business will benefit from, contact us at High Performance Packaging. Our specialists will be able to advise you on what types of machinery will best suit your business’ needs.

Purchasing used vacuum packers is a great way to expand your line’s efficiency without breaking the bank; even better, you may be able to purchase multiple machines since you’ll be saving money. Contact us today for more information about the products we currently have available.

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What to Do with Used Packaging Equipment

When your used packaging equipment no longer performs as well as you need it to, it’s not entirely useless. Just about any piece of equipment—no matter how old or damaged—can be refurbished at a packaging equipment company. Not only can you sell your old equipment, then—you can also save money by purchasing replacements that are fully refurbished by professional technicians.

Sell Equipment in Any Condition

When it’s time to upgrade, you can sell a wide variety of used packaging equipment, including conveyors, box tapers, forming tubes and sealing bars. Fully trained experts can refurbish your materials to near-original condition, so old equipment doesn’t have to go to waste. This gives you options when you’re looking to buy new or used packaging equipment later—you’ve already worked with a company that you know you can trust.

All Used Products Should Be Refurbished

When you buy used packaging machinery, you should first make sure that it has been professionally refurbished. At refurbishing facilities, technicians repair and restore used machines before they are sold in packaging equipment facilities. Whether it’s a small part of a large, complex machine, comprehensive refurbishing can make a long-term difference.

Whether you are trying to dispose of a single machine or completely overhaul your entire packaging line, a packaging equipment company can help you by purchasing your unwanted equipment. Companies like these will inspect your equipment and provide a quote, helping you plan your machinery replacement options and prevent you from being blindsided before a transaction. If you decide to sell your used machines, you can make the equipment replacement process faster and easier by working with a reputable reseller.

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How to Learn About Your Packaging Equipment

When you want to improve your company’s packaging systems, you need a packaging equipment company that can not only supply you with refurbished equipment, but that can also help you properly use it. In the process of searching for and purchasing replacement packaging equipment, you shouldn’t be expected to know everything about the industry from the start. So, who can train you?

Get the Most Out of Your Used Packaging Machines

Good packaging equipment companies can make sure that you fully understand what it is you’re using. When you purchase new or used machines, you run the risk of spending more money on equipment and decreasing productivity if you don’t know how to effectively work with them. Operators should have access to the right professional training, and in some cases, they can receive it from the same company that refurbishes their equipment.

Never Feel Unsure

If there’s something wrong with your equipment, you may not be entirely sure what the issue is, which is why you should work with an equipment provider with the expertise to handle customer questions. If you’re not sure about what’s involved in the operation and maintenance of your used packaging machines, you can wind up disrupting your company’s operations in a way that costs both money and time.

Get in Touch with a Person

Every time you purchase new or used packaging machines, the packaging equipment company you work with should offer personalized service. This may include providing the expertise of knowledgeable staff members, who can help you determine the efficiency of your line and point out any areas that could use improvement. Any aspects of packaging that can be improved upon should be given the attention they need, maximizing the efficiency of your operations. To get full service for your packaging systems, talk with a packaging equipment company that provides not just machinery, but also industry knowledge.

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