Overall equipment effectiveness (OEE) programs help to guarantee that packaging equipment in facilities works the way it should, operating without any lack of efficiency that can cause downtime. OEE is a great way to carefully monitor facilities to determine how effective they are, and facilities can either rely on software to perform detailed analytics, or measure effectiveness manually.

The Basics of OEE

There are three basic aspects of OEE to consider when getting started on an OEE program. These areas include: availability, performance, and quality. OEE Availability is the specific ratio between scheduled run time and actual run time, without including lunches, breaks and other exceptions when a packaging line may be down. OEE Performance is the ratio between the number of units that a facility can potentially produce and the actual number that is produced, and the former is what packaging equipment is designed to achieve. OEE Quality is the ratio between the total units to be produced at the start of production and the actual number of good units produced.

While these aspects may at first appear to be simple, it can be difficult to implement these aspects in your business and use them to your advantage. You should first determine if your business needs OEE.

Determining if OEE is Right for You

There are several factors that you should consider before implementing an OEE program. You should consider a program if:

• Your company has competitors
• Your competitors have OEE programs in their operation
• Your competitors are more profitable than you
• Can redistribute money saved with reduced operating costs
• If your company truly requires OEE to increase profits

If these are relevant factors, you should consider implementing an OEE program to improve packaging line operations.

Implementing an OEE Program with a Packaging Equipment Company

If you believe your business can benefit from an OEE program, you should consider consulting packaging professionals with experience who can effectively train your staff. An OEE program with a packaging equipment company will not only improve the efficiency of your current packaging equipment with a better understanding of measurements, but will also serve as a training program that improves the productivity of your packaging line operators and maintenance staff.

The implementation of an OEE program could take weeks to months, depending on the size of your packaging line operation. During implementation of the OEE program, experts will work with your staff in order to help increase line speeds, productivity, reductions in yield losses, and overall efficiency of operations.

There are several factors production line personnel should consider in order to maximize production line efficiency and minimize downtime. From the packaging equipment itself to the people who operate it, there are steps you should take to ensure that your packaging line is working the way it should at all times.

Keep Packaging Machines Well Maintained

In order to make sure that packaging machinery is performing optimally, packaging line managers should perform routine maintenance checks. Packaging machinery that undergoes heavy use can wear over time, and once a machine fails it can result in detrimental downtime.

To avoid the frustrations, repair or replacement costs, and loss of money from downtime that can result from ill-maintained packaging line equipment, you can optimize production line efficiency by either scheduling a preventative maintenance schedule or sign up for a packaging machine maintenance program. Taking care of packaging machinery is often time-consuming, but with experts available to inspect it periodically there will be a lowered risk of breakdown.

Replace Faulty or Unneeded Packaging Equipment

When a machine is no longer able to meet your packaging line’s standards in performance, you should replace it as soon as possible. Purchasing a replacement may be expensive, but it won’t be as costly as the downtime that can arise otherwise. You can always cut costs by purchasing used packaging line machinery as well. Used machinery helps eliminate the need for the fabrication of newer equipment and consumption of resources, and a reliable packaging equipment company will ensure that the machinery works as if it were new.

Packaging machinery that isn’t required in a facility does nothing to improve production line efficiency. In order to improve efficiency, you should get rid of unnecessary equipment and either sell it for a profit or replace it with a machine that can actually help your production line.

Make Sure Packaging Line Operators are Properly Trained

Operational packaging equipment only works as well as its operators, which is why each operator should understand how every machine in your facility works. They should know about signs of malfunctioning equipment and be able to keep the machinery functioning when the line is operational.

Every part of a production line needs to work cohesively in order to maximize production line efficiency. Any weak point can hold the line back and subsequently harm the business, so it’s important to take these steps to keep your facility running the right way.

Matrix Packaging Machinery got its start in 1988 as a part of Pro Mach Brands. In addition to Matrix, the Pro Mach family provides innovative packaging solutions that are applicable to the beverage, food, pharmaceutical and consumer goods industries. Pro Mach Brands provides this through an extensive array of world-renown brands that are known for their reliability and cost effectiveness.

Matrix Overview

Matrix Packaging Machinery is a worldwide leader in the industry of packaging systems that are rugged, easy-to-use, precision engineered and cost effective. Specializing in VFFS packaging equipment, Matrix systems rely on simplicity when appropriate and embrace sophistication in actions and mechanisms when the circumstances demand it. They offer a range of different systems that are designed to provide customers with the equipment they need to reduce down time while increasing productivity. These includes:

• FLtecnics Rollstock Pouch Packaging which offers multiple package styles and sizes that run on a single machine
•  Inever Stickpack and Sachet Packaging Equipment specializes in packaging for the cosmetic, food and pharmaceutical industries
• Toyo Jidoki Pre-Made Pouch Machines provides companies worldwide with the best in flexible pouch packaging

The Matrix Philosophy And Why It Works

Using components that are non-proprietary allows Matrix VFFS equipment to be quickly and easily repaired to reduce downtime. The integrated user interface that is included on many Matrix systems allow for the seamless, hands-on training of employees and can be manipulated to meet the changing needs of any plant. Stainless steel construction ensures that even the strictest of sanitation codes will be met while the Smart Jaw technology is quick, precise, responsive and cost effective.

High Performance Packaging Group Offers Used Matrix Systems

High Performance Packaging Group is proud to offer used Matrix equipment, including used VFFS packaging, to its customers as a way for them to experience the efficiency of the company in an affordable environment that allows for packaging line improvements. HP also services all Matrix systems in order to keep your business running smoothly.

For more information about Matrix equipment or any of our other machines, contact us today. We’re happy to discuss any of our machines, and if you do decide to purchase from us, we also offer training programs to ensure your staff is prepared when the machine is installed.

If you’re in the business of packaging goods into bags or packages, chances are you are always looking for ways to make your packaging line work harder for you and get more done in less time. If you’ve optimized most of the line in your workplace but still want more results, it may be time to consider adding a bucket elevator to your packaging line. Bucket elevators are machines that haul bulk materials (often powders, grains, or similar products) vertically. They can move products from light to heavy, from fine to large pieces, making them ideal for a variety of different products across a range of different industries. Its main purpose is to carry materials from one place to the next, allowing for an efficient process of packaging.

How Can they Speed Up Packaging?

Bucket elevators work to transport materials from one place—for instance, the overall supply stores—to the next station in the packaging process, like the weigher or bagger. They speed up packaging by picking up a designated amount of product in each bucket, then conveying the product up an incline to the next piece of machinery. These help speed up the packaging process as you no longer have to measure out each batch of product, and you also don’t have to worry about wasting product, since bucket elevators are meant to be used with products such as floury or small-sized bulk materials (cement, grits, sand, etc.) as well as coarse, highly abrasive materials—heavy-duty bucket elevators can transport pieces of material up to 120mm in size. In essence, they optimize the way that the products are handled, minimize waste, and ensure speedy delivery to the next packaging machine in the line.

Types of Bucket Elevators

There are a variety of different bucket elevators that are used for different types of materials. For example, there are high-capacity belt bucket elevators, heavy-duty bucket elevators, chain bucket elevators, and high capacity chain bucket elevators. These different machines offer the option of high conveying heights (greater than 175 meters, depending on the type of machine and material), are resistant to wear and to abrasive materials, and make the process of transporting bulk material quicker and easier. At High Performance Packaging, we are proud to offer our customers an array of bucket elevators from some of the industry’s top brand names, such as:

• Kamflex
• Key Technologies
• Meyer
• Unitrak
• Smalley
• FMC Food Tech
• Allen Systems
• Deamco

Purchasing used equipment is an ideal way to add top quality machinery to your packaging process without going over your company’s budget.

Contact High Performance Packaging today to learn more about the variety of used bucket elevators available for your packaging line.

Produce is one of the first food groups people think of when food packaging is mentioned. Fruits and vegetables are difficult to keep fresh unless you have the correct materials and know about proper storage.

Produce Packaging Needs

Organic foods have been increasing in popularity over the last two decades. Experts believe that between 2013 and 2018, the market for organic foods will rise an additional 14 percent. However, foods grown free of preservatives and without genetic assistance have shorter shelf lives and can lose taste more easily during transportation. They have less fungal and bacterial resistance, which can cause mold to form before products even arrive at stores.

Packaging needs to address these concerns—some of which are airborne. Plastic containers may prevent new microorganisms from compromising food products, but unless they are tightly-sealed in a vacuumed package, microorganisms are locked in with the food when sealed.

Packaging and transportation also have to meet USDA standards. Currently, there are 166 standards for 86 different kinds of produce and related food commodities. These standards check for decay, defects, dirt and contamination, firmness of the product, size, color and other qualifications based on produce type.

Sustainable Packaging

High Performance Packaging excels at meeting food transportation needs. We use a cold pasteurization technique that utilizes extremely high hydrostatic pressure. The pressure is applied over a short period of time. The procedure is environmentally friendly, does not change the nature of the food or add additional chemicals, and prolongs the lifespan of produce and the essential vitamins within the food.

The high pressure kills bacteria with an effectiveness usually reserved for high temperatures and chemicals. However, chemicals compromise the organic label and are unsafe for consumers, and high temperatures can break down food quality.

The HPP process also extends extra convenience to consumers. Ready-to-eat meals can be stored with greater freshness, and produce will last longer in the fridge, lowering the money spent each month on rotten or spoiled food.

The High Performance Packaging Advantage

The goal of High Performance Packaging is to work with food producers to meet the rising demand for nutritious and organic foods that lack additives and stay fresh for taste. For more information on how we can help with your food packaging needs, please contact us today.

If you are reading this from your computer, there is a good chance your cell phone is sitting next to the keyboard. If you live in the United States, there is a 56 percent chance your home includes a gaming console. In Britain, that number rises to 80 percent. Electronics are ubiquitous. They pervade every aspect of our daily lives.

Electronics are also delicate. Shipping and protecting electronics requires taking many different factors into account. To deliver the perfect package, all those specifications need to be addressed.

• Theft Protection. Quality packaging is not just about shipping. Retailers that offer electronics enjoy additional packaging protections because video games, SD cards and cameras are small and easy to steal. Without cumbersome packaging, they lay flat against your chest. Some retailers require magnetic strips or other alarm-compliant features. Meeting with the retailer to understand their needs is the best way to responsibly address their approach to theft protection.

• Double Over. Double over packaging is the practice of placing a box within a box. This will protect the most sensitive devices. The first box should be packed tightly to correct product shifts in transit.

• Protect the On Button. A tablet or phone that turns on during an airplane flight will generate a lot of heat. Excessive heat on a long flight may lead to a shorted product or a cabin fire.

• Follow Safety Regulations. Items shipping internationally are subject to a variety of packaging laws, especially with more volatile products like batteries. Ensure total compliance with the laws for a successful transit.

• Shield Electronics. Changes in temperature, air pressure and humidity can seriously damage electronics. Static electricity can easily build with enough friction and air pressure changes. Airtight packaging protects against oxidation in humid climates and provides dust protection from loose particles that can compromise device efficiency. Some electronics are light-sensitive, but with opaque, sealed packaging, most environmental problems can be eliminated.

High Performance Packaging works closely with clients to meet their needs by utilizing MultiVac methods in innovative ways. They have shielded packaging for electronics and offer theft protection and package tracking so clients can safely deliver their products.

Providing employees with comprehensive training is more than a great way to boost your bottom line. It is true that you will likely enjoy increased productivity and higher profit margins by adequately training your employees, but it is also vital for safety. Workers who haven’t been trained on industrial machinery may make mistakes that could cost a company time and lead to legal action. An ounce of training is worth the expense when considering how much it can save in the end.

Tips for Training

Because of the expense of the product, it’s important to weigh your pros and cons. Here are some tips for packaging equipment training to make the most out of your packaging process.

1. Onsite vs. classroom – Offering onsite training classes can often be far more beneficial than a classroom setting with documentation. Practical knowledge is what will drive competence and safety in the workplace. Ensure that all employees who will be working with a piece of equipment have a thorough understanding of its operation.
   
   Often, a combination classroom/onsite training class will be the best solution for your workers. The classroom will impart vital knowledge about equipment components, maintenance and safety procedures while an onsite demonstration will solidify that knowledge in trainee minds.

2. Cross training – Making sure your manufacturing employees have a good understanding of several business processes protects the integrity of line times. If you can manipulate your line workers for different tasks, management won’t have to worry as much if someone has a sick day or is injured on the job. There will likely be someone available who can take over and continue.

3. Metrics – When you begin any packaging equipment training program, make sure that you have some base numbers that you can compare after the training program. The only way to continually improve your process and become more efficient is to repeatedly analyze and change.

4. Train your trainers – Your workers will only be as qualified as your trainers, so making sure that your trainers know your processes, equipment and training techniques will ensure that your workers receive the information needed for working.

High Performance Packaging offers a complete onsite training program to improve work processes and protect your bottom line.

If you’re looking for the most efficient way to wrap up your products and prepare them for distribution, consider adding a flow wrapper machine to your packaging line. Unlike a horizontal form fill and seal machine, shrink bundler or vacuum sealer, these machines perform three tasks—forming a bag, filling it with product, and sealing the finished package—in one fluid motion, or “flow.” The flow of products into their respective packaging is quick and seamless, and helps your business prepare a lot of product in a short amount of time.

Ideal for Many Products

Flow wrappers are great for packaging a number of different products, though similar to horizontal form fill and seal machines, they work better with products that are singular/standalone rather than things like powders. Flow wrappers can utilize either clear or print registered film, perfect for both shipping to third party distributors to unpack for the shelves or to bulk shopping centers that sell, for instance, a case of juice bottles rather than one juice bottle at a time. Flow wrappers prepare bulk goods for shipment in a way that is secure and tightly wrapped, making them an ideal addition to your packaging line.

Why Purchase Used Machinery?

If you’re concerned about the quality of used machinery, it may be because used equipment often is not held to a high enough standard of use before being resold. For example, think of the prototypical used car—if you purchase a used car from a private seller, your only real insight on how the car was taken care of comes from what the seller tells you. Sure, you can look up a CarFax report, but that won’t tell you how often the seller got the oil changed or brought it in for a tune-up. Thankfully, at High Performance Packaging, we do things differently. All of our machines are thoroughly inspected before being put up for sale, which means that you can trust you’ll get a high quality machine that you can trust to work for years to come in your packaging line. We also offer training programs, which help ensure that you and your staff know how to use the machines you buy so that when you install them, there won’t be any downtime while everyone learns how to operate the machine.

For an efficient and valuable addition to your packaging line, consider a flow wrapper from High Performance Packaging. If you have any questions about these or any of our other machines, contact us anytime—we’re happy to give you more information about any of the equipment we sell.

If you’re in a business that requires products to be packaged at a consistent rate, with consistent fill levels, using form fill and seal machinery is a common occurrence. When deciding what’s right for your business, you’ll likely have the choice between a horizontal form fill and seal machine (HFFS) or a vertical form fill and seal machine (VFFS). If you’re not sure which would be the better choice for your particular product, read on to find out which you should choose.

HFFS Machine Features

Horizontal form fill and seal machines are best for products that are solid and singular—things like frozen pizzas or car parts, to give both a food and non-food example. These machines allow for the placement of a product between two sheets of film, and then a sealer part closes and seals the ends of the packages as they roll by on the conveyer belt. HFFS machines are best for industries and businesses that have a high demand for productivity—in other words, companies that need a lot of product packaged in a short amount of time.

What about a VFFS Machine?

On the other hand, vertical form fill and seal machines are ideal for loose product that needs to be packaged into bags or pouches. For example, products like cereal or flour. These machines feed the product into vertical filler stations, which weigh a specific amount of product to be fed into each bag before sealing the edges. Vertical machines are better suited for products that are small pieces and can benefit from gravity feeding them into the bags.

Benefits of Purchasing Used

Depending on what product you’re packaging, one of these machines will probably be the clear choice. If you’re still unsure of which one is right for your business, feel free to contact us at High Performance Packaging—we’re happy to explain the differences between the equipment we offer and help you make the best choice for your needs. Additionally, because we offer used equipment, you’ll be able to save some money in the process. We believe that every one of our clients should have the opportunity to use high quality machinery, and that’s why we offer used machines from some of the top rated brands in the industry, including Hayssen, Matrix, Ishida, and many more.